Rocket Lab Successfully Completes First Test Fire of Reused Rutherford Engine

The engine was launched to space on Rocket Lab’s 26^th Electron mission ‘There And Back Again’ in May 2022 before it was returned to Earth, caught by a helicopter and recovered at sea, and refurbished and successfully reused by Rocket Lab.

LONG BEACH, Calif.--(BUSINESS WIRE)--Rocket Lab USA, Inc (Nasdaq: RKLB) (“Rocket Lab”, or “the Company”), a leading launch and space systems company, has successfully test fired a reused Rutherford first stage engine for the first time – a significant technical achievement in the Company’s efforts to make its Electron launch vehicle the world’s first reusable orbital small rocket.

Rocket Lab conducted the full duration, full-thrust test fire of the refurbished Rutherford engine earlier this week at the Company’s engine test facility. The engine was previously successfully launched to space and returned to Earth during Rocket Lab’s recent recovery mission, ‘There And Back Again’, launched on May 2, 2022. The mission was the first time Rocket Lab attempted a mid-air capture of Electron’s first stage, using parachutes on the rocket to slow its descent from space before a helicopter plucked the rocket from the sky as it approached Earth’s surface. The Electron stage was ultimately released for a soft ocean splashdown, before it was collected by vessel and returned to Rocket Lab’s production complex.

The refurbished Rutherford engine passed all of the same rigorous acceptance tests Rocket Lab performs for every engine, including 200 seconds of engine fire and multiple restarts. Data from the test fire shows the engine produced full thrust of 21kNs within 1000 milliseconds of ignition and performed to the same standard of a newly-built Rutherford engine. This Rutherford engine will now continue as an engine life-leader for future Rutherford development.

Rocket Lab founder and CEO Peter Beck says: “We’ve always been at the forefront of innovation with Electron, having pushed the boundaries of many technologies including carbon composites, electric turbo-pumps and 3D printed rocket engines. Now, we’re leading the pack once again bringing reusability to small launch vehicles.

“Being able to refly Electron with minimal refurbishment is the ultimate goal, and so the fact that the recovered components on this engine performed on the test stand with minimal rework is further validation that we’re on the right path. If we can achieve this high level of performance from engine components recovered from the ocean, then I’m optimistic and incredibly excited about what we can do when we bring back dry engines under a helicopter next time.”

Preparation for Rocket Lab’s next recovery mission, which will include an attempt to catch Electron with a helicopter again but this time fly it back to land, is continuing at pace and is scheduled to launch before the end of the year.

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Founded in 2006, Rocket Lab is an end-to-end space company with an established track record of mission success. We deliver reliable launch services, satellite manufacture, spacecraft components, and on-orbit management solutions that make it faster, easier and more affordable to access space. Headquartered in Long Beach, California, Rocket Lab designs and manufactures the Electron small orbital launch vehicle, the Photon satellite platform and the Company is developing the large Neutron launch vehicle for constellation deployment. Since its first orbital launch in January 2018, Rocket Lab’s Electron launch vehicle has become the second most frequently launched U.S. rocket annually and has delivered 149 satellites to orbit for private and public sector organizations, enabling operations in national security, scientific research, space debris mitigation, Earth observation, climate monitoring, and communications. Rocket Lab’s Photon spacecraft platform has been selected to support NASA missions to the Moon and Mars, as well as the first private commercial mission to Venus. Rocket Lab has three launch pads at two launch sites, including two launch pads at a private orbital launch site located in New Zealand and a second launch site in Virginia, USA which is expected to become operational in 2022. To learn more, visit www.rocketlabusa.com.