Aircraft Power Generation MRO Industry Research 2025: An $8 Billion Market by 2035, Driven by Fleet Growth and Aging, Rising Aircraft Deliveries, and Increasing Demand for Customized Maintenance - ResearchAndMarkets.com

DUBLIN--(BUSINESS WIRE)--The "Aircraft Power Generation MRO Market Size, Share, Trends, Dynamics, Forecast, & Growth Analysis: 2025-2035" has been added to ResearchAndMarkets.com's offering.

The aircraft power generation MRO market, with a valuation of US$6 billion in 2024, is projected to expand to US$8 billion by 2035, exhibiting a CAGR of 3% throughout the forecast period.

This report offers detailed insights into market dynamics, facilitating strategic decisions for stakeholders. Key aspects include market structure, trend analyses, competitive landscape, and growth opportunities. The report's foundation includes extensive research and interviews with industry stakeholders to ensure accuracy and depth.

This transformation is propelled by a rapid transition toward aircraft electrification and the integration of more-electric aircraft (MEA) architectures. Airlines and MRO providers are increasingly incorporating predictive maintenance technologies, digital monitoring solutions, and advanced diagnostic tools to improve reliability and reduce operational downtime.

Regulatory bodies are also tightening demands for electrical system redundancy, catalyzing a steady requirement for inspection and overhaul services. These aspects, coupled with fleet expansions and sustainability initiatives, are reshaping aftermarket strategies and elevating power generation MRO as key to next-generation aviation.

Recent Product Developments: Innovations are centered on AI diagnostic platforms, digital twin technologies for APUs, advanced testing for high-voltage generators, and predictive analytics for system health monitoring. These advancements focus on IoT integration, cloud-based monitoring, and automated fault detection to enhance maintenance efficiency and reduce disruptions.

Segments Analysis: The commercial aircraft segment is expected to dominate the market due to its extensive global presence and operational demands. Airlines' continuous focus on maintenance for safety and efficiency ensures substantial demand for MRO services across commercial fleets. The regulatory landscape, influenced by FAA and EASA standards, strengthens this demand. Meanwhile, sectors like regional aircraft and general aviation are seeing growth from fleet modernizations and increased private aviation needs, driving specialized MRO requirements.

By Application Type: Generators lead the MRO market due to their vital roles across flight phases, necessitating frequent servicing. APUs are poised for the fastest growth, fueled by increased electrical load requirements and adoption of variable frequency technology, driven by the shift to more-electric aircraft.

Regional Analysis: North America is expected to maintain market leadership, supported by its aviation infrastructure and stringent regulatory oversight. The region's advanced MRO ecosystem and established supply chains bolster its position. The US remains a leader with a large fleet and investments in predictive tools. Asia-Pacific is rapidly emerging as a growth hub due to fleet expansions and regional MRO developments prompted by rising passenger numbers and investments.

Key Players: The market is moderately consolidated, with significant players such as Honeywell Aerospace, Raytheon Technologies Corporation, Safran S.A., GE Aviation, and more leading innovation and strategic alliances. These entities offer comprehensive solutions, including component manufacturing and specialized MRO services.

Market Dynamics

Key Trends (Key Industry as well as Market Trends Shaping the Market Dynamics)

• Rising Need for Expert Power System Solutions
• Next-Gen Overhaul and APU Upgrades
• Cutting-Edge Repair and Servicing Innovations

Market Drivers (Study of Drivers and their Short- and Long-Term Impacts)

• Diverse Aircraft Types Driving Customized MRO Needs
• Rising Commercial Aircraft Deliveries and Fleet Expansion
• Expanding Regional and Business Jet Market Fuels Scalable MRO Services
• Fleet Growth and Aircraft Aging Propel Continuous MRO Demand
• Rising Military Aircraft Fleet and Expenditure

Market Challenges (Study of Factors Hindering the Adoption/Growth)

• Regulatory Compliance Burden
• Intense Market Competition
• Rapid Technological Changes

Recent Market JVs and Acquisitions:

• In 2025, Collins Aerospace and Air France-KLM Engineering & Maintenance established a partnership focusing on AI-driven APU maintenance solutions.
• In 2025, Honeywell International and ST Engineering collaborated to strengthen MRO capabilities in Asia-Pacific, concentrating on APU and generator services.
• In 2024, Safran Electrical & Power and Delta TechOps joined forces to enhance maintenance solutions, using digital twin technology for predictive maintenance.

Key Topics Covered:

1. Executive Summary: A Bird's Eye View of the Market

2. Market Environment Analysis: Study of Factors Affecting Market Dynamics
2.1. Supply Chain Analysis
2.2. PEST Analysis
2.3. Industry Life Cycle Analysis
2.4. Key Trends
2.5. Market Drivers
2.6. Market Challenges

3. Aircraft Power Generation MRO Market Assessment (2025-2035) (US$ Million)
3.1. Market Segments Analysis (2024)
3.2. Key Insights Related to the Leading Market Categories
3.3. Contribution of Aircraft Power Generation MRO in the Total Aircraft MRO Market
3.4. Aircraft Power Generation MRO Market Trend and Forecast (US$ Million)
3.5. Market Scenario Analysis
3.6. COVID-19 Impact Assessment and Expected Recovery Curve

4. Aircraft Power Generation MRO Market Segments' Analysis (2025-2035) (US$ Million)
4.1. Aircraft Type-Analysis
4.2. Application-Type Analysis
4.3. Regional Analysis

5. Competitive Analysis
5.1. Degree of Competition
5.2. Competitive Landscape
5.3. Market Share Analysis
5.4. Product Portfolio Mapping
5.5. Geographical Presence
5.6. Key Target Areas for Product Development
5.7. M&As, JVs, Collaborations, Strategic Alliances, etc.
5.8. Porter's Five Forces Analysis

6. Strategic Growth Opportunities
6.1. High-Growth Market Categories
6.2. Emerging Trends
6.3. Key Strategic Implications
6.4. Key Success Factors (KSFs)

7. Company Profiles of Key Players (Alphabetically Arranged)
7.1. AAR Corp.
7.2. AMETEK MRO
7.3. GE Aerospace
7.4. Honeywell Aerospace
7.5. Lufthansa Technik AG
7.6. Rolls-Royce Holdings plc
7.7. RTX Corporation
7.8. Safran S.A.

For more information about this report visit https://www.researchandmarkets.com/r/ohjwp4

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