DUBLIN--(BUSINESS WIRE)--The "Global Conformal Coatings Technology Growth Opportunities" report has been added to ResearchAndMarkets.com's offering.
The printed circuit boards (PCBs) used in electronic components are prone to the adverse effects of external environments, which may lead to short circuits or overall system failure. Rising concerns among electrical manufacturers to protect the board and its components from moisture, chemicals, salt spray, and temperature fluctuations are driving the adoption of conformal coatings technology.
Companies Mentioned
- NanoSlic
- Sernova
- CSIRO
- Electrolube
- Sieka
- Nordson Corporation
Electronics miniaturization has led to complex circuit design, which necessitates the demand for ultra-thin insulating conformal coatings to allow reductions in PCB conductor spacing. The need for coatings technology with complete cures in short periods is a priority in terms of supporting rapid production output with a low margin of defects.
At present, solvent-based polymer conformal coatings technology dominates the market; however, it is limited with respect to chemical and electrical performance in challenging operating conditions. Stringent emission norms are encouraging the elimination of solvents with high volatile organic compounds (VOCs), and the industry is shifting to UV/LED curing technology and the implementation of cost-effective automated systems. Innovation in material technology, including composites, nano, and bio-based materials, and the integration of cutting-edge application systems and advanced curing systems will create new growth opportunities for industry participants.
The conformal coatings application process is critical in terms of providing an adequate level of protection according to system design and material selection. Various technologies are available commercially, which can impact the depth of the coating applied, the level of coverage required, and the coating adhesion to the board and its components. Conformal coatings application technology is witnessing significant developments as the brushing, dipping, and manual spraying methods are labor-intensive and time-consuming processes.
The probability of defects is higher with human intervention, which may result in production delays, and rework costs are also high. The development and the implementation of automated systems such as selective needle dispensing, ultrasonic coating, selective film coating, selective tri-mode coating, and precision jet coating will support rapid throughput to meet the rising demand. The integration of hybrid deposition processes that deliver improved film thickness and composition uniformity for complex designs will benefit industry participants.
This study identifies and analyzes technology advancements focused on enhanced electrical component protection with new material development, improved application processes, and advanced curing techniques. Technology advancements focus on the PCBs used to connect electrical components across the automotive, military, aerospace, marine, telecommunications, industrial, healthcare, and consumer electronics sectors. The study provides insight into the key focus areas of the technology, the challenges, and the adoption strategies for better utility. The research service also covers the commercial landscape of technological advancements in conformal coatings.
Key Questions Answered:
- What are the emerging conformal coatings technologies?
- What R&D efforts are being taken in terms of material innovation for improved electrical component protection?
- What are the new trends in terms of materials, application processes, and curing techniques? At which stage of commercialization are they?
- What are the growth opportunities for technology developers in the conformal coatings technology market?
Key Topics Covered:
1. Strategic Imperatives
2. Growth Opportunity Analysis
- Conformal Coatings' Demand is Driven by the Need for Effective Circuit Protection and Reduced Conductor Spacing in Electrical Components
- Key Technical Attributes of Conformal Coatings
- Key Selection Criteria for Conformal Coatings in PCBs
- Labor and Reworking Costs and Complex Curing Mechanisms are the Key Challenges Associated with Conformal Coatings
- Rapid Production Output, Regulations, and Technological Advancements are Driving Material and Curing Process Innovation
- Research Coverage and Scope
- Key Findings
3. Conformal Coatings: Technology Chain Analysis
- Conformal Coatings: Technology Value Chain
- Materials Used in the Manufacture of Conformal Coatings
- Types of Curing Processes Used in the Manufacture of Conformal Coatings
- Techniques Used in the Application of Conformal Coatings onto Substrates
- Conformal Coatings: Application Outlook across Industries
4. Polymers for Conformal Coatings: Technology Analysis
5. Composites for Conformal Coatings: Technology Analysis
6. Nanomaterials for Conformal Coatings: Technology Analysis
7. Bio-based Materials and Specialty Materials for Conformal Coatings: Technology Analysis
8. Curing Processes for Conformal Coatings: Technology Analysis
9. Application Techniques of Conformal Coatings: Technology Analysis
10. Patent Analysis
11. Companies to Watch
12. Growth Opportunity Universe
- Growth Opportunity 1: Development and Commercialization of Bio-based and Nano Conformal Coatings with Better Hydrophobic Properties to Deliver Ultra-thin Protection and Low Impact on Component Weight
- Growth Opportunity 2: Strategic Collaborations between Conformal Coatings Manufacturers and Consumers for Advancements in Dispensing and Curing Systems to Support Automated Processes for Faster Production Output
- Growth Opportunity 3: Implementation of Cutting-edge Hybrid Deposition Technologies for Consistent Coating of 3D Configurations, High Quality, and Environment-friendly Application Processes
- Growth Opportunity 4: Investments in R&D and New Production Facilities for Innovation, Technology Advancements, and an Enhanced Presence in the Consumer Electronics Industry
13. Appendix
14. Next Steps
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