-

$15+ Bn Thermal Spray Coatings Market by Product (Metal, Ceramics, Abradable), by Technology (Plasma Spray, HVOF), by Application (Aerospace, Medical), and Segment - Global Forecast to 2030 - ResearchAndMarkets.com

DUBLIN--(BUSINESS WIRE)--The "Thermal Spray Coatings Market Size, Share & Trends Analysis Report by Product (Metal, Ceramics, Abradable), by Technology (Plasma Spray, HVOF), by Application (Aerospace, Medical), and Segment Forecasts, 2022-2030" report has been added to ResearchAndMarkets.com's offering.

The global thermal spray coatings market size is anticipated to reach USD 15.41 billion by 2030 growing at a CAGR of 4.8% over the forecast period. The global market growth is attributed to the developments in aerospace, automotive, industrial gas turbines, oil & gas, steel, printing, and medical applications. The thermal spray coatings provide electrical/thermal conductivity, enhanced wear resistance, lubricity, chemical resistance, heat resistance, and corrosion resistance to the machine parts. Most of the machine parts are of high value, whose frequent replacement is uneconomical and leads to high costs for the end-user industries.

For example, drilling bits used in mining and offshore drilling operations have to endure the impact of hard terrains and the reaction of undersurface chemicals. The thermal spray coatings provide the required corrosion and wear resistance, which is vital in operations of this magnitude and can expect a growing consumption due to an increase in metal demand from the automotive and electronics sector. Thermal spray coating manufacturers enter into technological collaborations to enhance the current technologies for better market positioning. For instance, in April 2020, ASB Industries collaborated with the University of Nevada and Akron to develop double-layer coatings on magnesium.

The company's current cold-sprayed aluminum coatings on magnesium alloys are highly susceptible to localized corrosion in chloride-containing solutions. The ongoing development of a titanium-aluminum coating layer on magnesium raises micro-hardness, thus lowering the wear rate. Such technological collaborations can increase product demand over the coming years. Players in the market are also investing in expanding their manufacturing capabilities. For instance, in March 2021, Oerlikon Metco Coating Services established a world-class additive manufacturing facility in Huntersville, a suburb of Charlotte, North Carolina, to add thermal spray and laser cladding capabilities under one roof.

The expansion strategy aims to improve the proximity to key aerospace and power generation customers in North America. The global market is highly competitive due to the presence of several players. Manufacturers are launching new products and entering into contracts with end-users to increase their market share. For instance, in January 2022, Advanced Nanotech Lab secured a USD 15 million contract for its ceramic-based coatings to be supplied to a major automotive player. Such contracts with end-user companies can provide a reliable product demand for the market players.

Thermal Spray Coatings Market Report Highlights

  • The medical application segment is expected to witness the fastest CAGR over the forecast period
  • The growth is attributed to the wide use of the plasma spray coating technology in orthopedic, dental, and cardiovascular implants, which are witnessing a rise on account of the increasing geriatric population & injuries associated with the growing popularity of mixed martial arts competitions
  • The ceramics product segment dominated the market in 2021 due to the stringent government regulations, mainly in North America and Europe, that drive the demand for eco-friendly products, thereby augmenting the market growth
  • Governments across various countries have implemented stringent regulations against the usage of coal-fired power plants and are shifting toward gas-fired power plants, which can boost the demand for industrial gas turbines for power generation and contributes to the market growth

Companies Mentioned

  • Praxair Surface Technologies, Inc.
  • Hoganas AB
  • H.C. Starck Inc.
  • Castolin Eutectic
  • Wall Colmonoy Corporation
  • Powder Alloy Corporation
  • Saint-Gobain S.A.
  • Carpenter Technology Corporation
  • Fujimi Incorporated
  • Durum Verschleiss-Schutz GmbH
  • Montreal Carbide Co. Ltd.
  • Kennametal Stellite
  • Oerlikon Metco
  • AMT AG
  • GTV Verschleischutz GmbH (GTV Wear Protection GmbH)
  • Flame Spray Technologies
  • Medicoat AG
  • Progressive Surface, Inc.
  • TOCALO Co., Ltd.
  • American Roller Company, LLC
  • Bodycote plc
  • Lincoteck Surface Solutions
  • John Wood Group PLC
  • F.W. Gartner Thermal Spraying
  • Vitta Corporation
  • Flame Spray Coating Co.
  • Polymet Corporation
  • Curtis-Wright Corporation
  • Metallisation Ltd.
  • TST Coatings, Inc.
  • Air Products and Chemicals, Inc.
  • Metallizing Equipment Co. Pvt. Ltd
  • TWI Ltd.
  • Integrated Global Services
  • A&A Thermal Spray Coatings
  • Thermion
  • Precision Coatings, Inc.
  • Cincinnati Thermal Spray, Inc.
  • Abler GmbH & Co. KG
  • Plasma Technology Incorporated
  • HFW Industries, Inc.
  • Racine Flame Spray Inc.
  • BryCoat Inc.

Key Topics Covered:

Chapter 1 Methodology and Scope

Chapter 2 Executive Summary

2.1 Market Snapshot

2.2 Market Segmentation

Chapter 3 Thermal Spray Coatings Market Variables, Trends, and Scope

3.1 Market Lineage Outlook

3.2 Thermal Spray Coatings Market Dynamics

3.3 Penetration & Growth Prospect Mapping

3.4 Value chain analysis

3.5 Market opportunity assessment

3.6 Market variables analysis

3.6.1.1 Increasing demand for industrial gas turbines

3.6.1.2 Increasing preference over hard chrome coatings

3.6.2 Market restraint Analysis

3.6.2.1 Volatile raw material prices

3.7 COVID-19 impact on the thermal spray coatings market

3.8 Business Environment Analysis: Thermal Spray Coatings Market

3.9 Regulatory

3.10 List of regulations

3.11 List of regulations, by raw material

3.11.1 Epoxy resin

3.11.2 Polypropylene

3.11.3 Aluminum

3.11.4 Steel

3.11.5 Nickel

3.11.6 Zinc

3.11.7 Copper

3.11.8 Iron Ore

3.11.9 Tungsten

Chapter 4 Thermal Spray Coatings Market: Product Estimates & Trend Analysis

4.1 Thermal spray coatings market: Product movement analysis, 2021 & 2030

4.2 Metal

4.3 Ceramic

4.4 Intermetallic

4.5 Polymers

4.6 Carbides

4.7 Abradables

4.8 Others

Chapter 5 Thermal Spray Coatings Market: Technology Estimates & Trend Analysis

5.1 Thermal spray coatings market: Technology movement analysis, 2021 & 2030

5.2 Cold spray

5.3 Flame spray

5.4 Plasma spray

5.5 High Velocity Oxy Fuel (HVOF)

5.6 Electric arc spray

5.7 Others

Chapter 6 Thermal Spray Coatings Market: Application Estimates & Trend Analysis

6.1 Thermal spray coatings market: Application movement analysis, 2021 & 2030

6.2 Aerospace

6.3 Industrial gas turbine

6.4 Automotive

6.5 Medical

6.6 Printing

6.7 Oil & gas

6.8 Steel

6.9 Pulp & paper

6.10 Others

Chapter 7 Thermal Spray Coatings Market: Regional Estimates & Trend Analysis

7.1 Thermal spray coatings market: Regional movement analysis, 2021 & 2030

7.2 North America

7.3 Europe

7.4 Asia Pacific

7.5 Central & South America

7.6 Middle East & Africa

Chapter 8 Competitive Landscape

8.1 Key global players & recent developments & their impact on the industry

8.2 Key Company/Competition Categorization

8.3 List of key companies, by region

8.4 List of key companies, by technology/product

For more information about this report visit https://www.researchandmarkets.com/r/xtgp5t

Contacts

ResearchAndMarkets.com
Laura Wood, Senior Press Manager
press@researchandmarkets.com
For E.S.T Office Hours Call 1-917-300-0470
For U.S./CAN Toll Free Call 1-800-526-8630
For GMT Office Hours Call +353-1-416-8900

Research and Markets


Release Versions

Contacts

ResearchAndMarkets.com
Laura Wood, Senior Press Manager
press@researchandmarkets.com
For E.S.T Office Hours Call 1-917-300-0470
For U.S./CAN Toll Free Call 1-800-526-8630
For GMT Office Hours Call +353-1-416-8900

More News From Research and Markets

Investment Opportunities in the $216 Billion AI Agents Market, 2025-2035: Single-Agent Systems Lead, Multi-Agents Next Big Growth Area - ResearchAndMarkets.com

DUBLIN--(BUSINESS WIRE)--The "AI Agents Market till 2035: Distribution by Type of Agent System, Areas of Application, Type of Agent Role, Type of Technology, Type of Product by Company Size, and Key Geographical Regions: Industry Trends and Global Forecasts" has been added to ResearchAndMarkets.com's offering. The global AI agents market is poised for substantial growth, with projections indicating an increase from USD 5.29 billion in 2023 to USD 216.8 billion by 2035, at a CAGR of 40.15%. This...

Edge AI Market Report 2025-2035: Comprehensive Industry Analysis, Competitor Insights, Market Dynamics - IoT Expansion Drives Surging Demand in Edge AI Sector - ResearchAndMarkets.com

DUBLIN--(BUSINESS WIRE)--The "Edge AI Market, Till 2035: Distribution by Type of Component, Type of Device, Type of Data Type of End User, Type of Geographical Regions: Industry Trends and Global Forecasts" has been added to ResearchAndMarkets.com's offering. The global edge AI market is poised for robust growth, with market size projected to escalate from USD 24.05 billion in the current year to USD 356.84 billion by 2035, witnessing a CAGR of 27.7% throughout the forecast period. As the deman...

Black Rice Market to Grow by $8 Billion During 2025-2032: Analysis of Key Strategies for Success Worldwide and Regionally - ResearchAndMarkets.com

DUBLIN--(BUSINESS WIRE)--The "Black Rice Market - Global Forecast 2025-2032" report has been added to ResearchAndMarkets.com's offering. The black rice market is rapidly becoming integral to global nutrition and specialized ingredient strategies. As organizations shift priorities toward health-focused offerings and sustainable sourcing, understanding this market's competitive dynamics and innovation landscape is essential for senior decision-makers seeking resilient value chains and growth oppo...
Back to Newsroom