Toshiba Launches Brushless Motor Pre-Driver IC for Automotive EPS

Toshiba: a brushless motor pre-driver IC "TB9081FG" for electric power steering systems(EPS) (Photo: Business Wire)

TOKYO--()--Toshiba Corporation (TOKYO:6502) today announced the launch of “TB9081FG”, a brushless motor [1] pre-driver IC enhanced to achieve functional safety[2], for use in electric power steering systems (EPS). Sample shipments will start on September 1st, 2015, with mass production scheduled to start in August, 2017.

More and more safety-critical automotive systems, such as EPS, are required to meet the requirements of ASIL-D[3], the highest automotive safety integrity level prescribed in ISO 26262, “Road Vehicles – Functional Safety.”

The new IC integrates key main functions, including 3-phase pre-driver circuits [4], fail-safe relay pre-driver circuits [4] and motor current detection circuits [5], plus various failure detection circuits. An initial diagnosis circuit to detect latent faults in the failure detection circuits is also incorporated to secure higher functional safety.

Toshiba has also carried out a range of functional safety analyses to simulate various system failures and will provide customers with documentation, such as FMEDA[6], to support safety analysis and design.

Key Features

1. Failure detection circuits for functional safety
Built-in VB over/under voltage detection circuit, VCC over/under voltage detection circuit, over temperature detection circuits, and short detection circuits [7].

2. Diagnosis circuit for failure detection circuits for functional safety
A built-in diagnostic circuit in the failure-detection circuit detects any latent faults.

3. Built-in fail-safe relay pre-driver circuits
Built-in fail-safe relay pre-driver circuits drive the semiconductor relay connected between the motor and MOSFET (driver) and between the power-supply side and MOSFET (driver). The fail-safe relay pre-driver circuit has a total of 5ch, three for the motor side and two for the power-supply side. Both have dedicated input terminals, making independent control possible.

4. Under voltage operation
Voltage drop caused by cranking after idling reduction is accommodated by improving battery operation voltage range down to 4.5V (min.).

5. Pre-Driver operation is selectable on failures detection.
Customers can set the system to respond to detected failures in one of two ways, using the input setting of the SPI communication [8]. One setting uses this new IC to stop the external MOSFET, the other switches to external control of the MOSFET using the MCU (Micro Controller Unit). Selection can be made according to the customer’s application or system, and for various systems.

 

Main Specifications

Part Number   TB9081FG
Mass Production August, 2017
Mass Production Volume 1 million units per year
Pre-driver channels

11 channels

(high side: 3 ch, low side: 3 ch, fail-safe side: 5ch)

Operating

Voltage Range

+ 4.5 to 18V
Operating Temperature Range -40 to 125°C
Pre-driver input signal Made for a direct control
Detection Circuits VB over/under voltage detection circuit, VCC over/under voltage detection circuit, over temperature detection circuits, and short detection circuits
Motor Current Detection Circuits Converts motor current to voltage and output to MCU
Package   LQFP64-P-1010-0.50E

(12.0mm × 12.0mm × 1.6mm)

[1] A motor without a commutator (brushless)
[2] Functional-safety-based standards seek to minimize risk resulting from system failures. ISO26262 certification recognizes that a company's processes or products for electrical and electronic (E/E) systems for car applications meet the stringent criteria specified in the standard and provides third parties with an independent means of assessing the capabilities of a potential supplier.
[3] ASIL: Automotive Safety Integrity Level
[4] Pre-drivers to control the MOSFET for driving motor
[5] Converts motor current to voltage and output to MCU (Micro Controller Unit)
[6] FMEDA: Failure Modes Effects and Diagnostics Analysis
[7] Detects any short circuit between the drain and source of a driver (MOSFET)
[8] SPI: Serial Peripheral Interface

For further information about this product, please visit:
http://toshiba.semicon-storage.com/info/lookup.jsp?pid=TB9081FG&region=apc&lang=en

Customer Inquiries:
Automotive Sales and Marketing Department
Tel: +81-3-3457-3428
http://toshiba.semicon-storage.com/ap-en/contact.html

Information in this document, including product prices and specifications, content of services and contact information, is current on the date of the announcement but is subject to change without prior notice.

About Toshiba

Toshiba Corporation, a Fortune Global 500 company, channels world-class capabilities in advanced electronic and electrical product and systems into five strategic business domains: Energy & Infrastructure, Community Solutions, Healthcare Systems & Services, Electronic Devices & Components, and Lifestyles Products & Services. Guided by the principles of The Basic Commitment of the Toshiba Group, “Committed to People, Committed to the Future”, Toshiba promotes global operations towards securing “Growth Through Creativity and Innovation”, and is contributing to the achievement of a world in which people everywhere live in safe, secure and comfortable society.

Founded in Tokyo in 1875, today’s Toshiba is at the heart of a global network of over 590 consolidated companies employing over 200,000 people worldwide, with annual sales surpassing 6.5 trillion yen (US$63 billion).
To find out more about Toshiba, visit www.toshiba.co.jp/index.htm

Contacts

Media Inquiries:
Toshiba Corporation
Semiconductor & Storage Products Company
Chiaki Nagasawa, +81-3-3457-4963
semicon-NR-mailbox@ml.toshiba.co.jp

Release Summary

Toshiba launches a brushless motor pre-driver IC enhanced to achieve functional safety, for use in electric power steering systems(EPS).

Contacts

Media Inquiries:
Toshiba Corporation
Semiconductor & Storage Products Company
Chiaki Nagasawa, +81-3-3457-4963
semicon-NR-mailbox@ml.toshiba.co.jp