Applied Materials Revolutionizes Solar Module Manufacturing with
Breakthrough SunFab Thin Film Line
22nd European Photovoltaic Solar Energy Conference
MILAN, Italy--(BUSINESS WIRE)--Applied Materials, Inc. today introduced its revolutionary Applied SunFab™
Thin Film Line, the world’s first and only
integrated production line for manufacturing thin film silicon solar
modules using 5.7 square meter (m2) glass
panels. These ultra-large substrates, sized at 2.2m x 2.6m, are four
times bigger than today’s largest thin film
solar production panels. The Applied SunFab Line defines a new standard
for the industry that can be replicated by customers around the globe to
rapidly establish solar panel manufacturing capacity and achieve the
lowest production cost per watt to drive down the cost of solar
electricity.
The Applied SunFab Thin Film Line can be configured with single or
tandem junction technology and is designed to produce enough solar
modules in a year to generate up to 75 megawatts (MW) of electrical
power. Using 5.7m2 panels, the SunFab Line can
reduce the cost of utility-scale and building-integrated photovoltaic
(BIPV) system installations by more than 20%. Applied has already
received multiple contracts for its SunFab Thin Film Line from customers
in Europe and Asia.
“We’ve built on our
years of experience in semiconductor and flat panel display
manufacturing to create the solar industry’s
first standardized thin film solution for making solar modules using
cost-efficient, ultra-large glass panels,”
said Dr. Mark Pinto, senior vice president, chief technology officer and
general manager of Applied’s Energy and
Environmental Solutions group. “With this
state-of-the-art thin film production line and Applied’s
global service capabilities, we are well-positioned to accelerate the
growth of the solar market by providing an unprecedented ‘cost
per watt’ through standardization, scale and
efficiency.”
The Applied SunFab Line’s smart design can
deliver leading-edge solar manufacturing capability, using the world’s
most advanced engineering, process equipment, diagnostics, automation
and emissions abatement systems. Applied adapted its production-proven
CVD(a) and PVD(a) process systems to build the most critical layers of
the module, including its market-leading PECVD(a) system that processes
5.7m2 glass substrates for the flat panel
display industry. For more information, visit: http://appliedmaterials.com/products/index_pc3.html.
To maximize the performance of its SunFab production line, Applied
offers SunFab Service, providing comprehensive integrated support
solutions so customers can quickly ramp to volume production and
optimize the efficiency and productivity of the line. According to
Charlie Gay, vice president and general manager of Applied’s
Solar Business Group, “We want to be
long-term partners with our customers in driving the overall success of
their lines — continuously improving the
equipment and processes to achieve optimal efficiency, reliability and
uptime.”
Applied Materials will highlight its new Applied SunFab Thin Film
Line at the 22nd European
Photovoltaic Solar Energy Conference in Milan, Italy, from September
3-7, 2007.
Applied Materials, Inc. (Nasdaq:AMAT) is the global leader in
Nanomanufacturing Technology™ with a broad
portfolio of innovative equipment, service and software products for the
fabrication of semiconductor chips, flat panel displays, solar
photovoltaic cells, flexible electronics and energy efficient glass. At
Applied Materials, we apply Nanomanufacturing Technology to improve the
way people live. Learn more at www.appliedmaterials.com.
(a) CVD= chemical vapor deposition; PVD=physical vapor
deposition; PECVD=plasma-enhanced CVD